2 Different types of DIY magnetic bench vise covers Easy to make & use

2 Different types of DIY magnetic bench vise covers | Easy to make & use

Build a workshop | Woodworking jigs
Share this post with your friends

A vise is indispensable in a workshop.

It’s like an extra pair of hands.

But when clamping wood, you run the risk of over-tightening, resulting in damage to your workpiece. Thanks to that damage, you can throw away expensive wood and start all over again.

Nobody likes that, but with these bench vise covers, you don’t have to worry about that.
Damage by over-tightening is excluded thanks to these covers.

I made 2 different types of covers for my workshop.

The first type has both a horizontal and a vertical groove with which round objects can be clamped very easily.

The second type is provided with rubber so that items that are extra sensitive to damage, such as threaded rods, can be clamped.

Both types have strong magnets on the back for easy placing or removal.

In this blog, I will show you step by step how to make these vise covers for your workshop.

No more damaged wood from now on!

Before we start building

To prepare you for building this project, I have made a few handy lists.

In addition to a few personal protective equipment that I use*, I also list the materials as well as the (power) tools you will need to build this jig.

* Safety is always your own responsibility!

Safety first! protect yourself!

Materials I used for this Bench vise covers

(power)Tools I used for this bench vise covers

Building these Bench vise covers step by step

Model 1 with v-grooves

Step 1 | Making a V- groove with the table saw

The V-groove provided in these bench vise covers can be made in different ways.
Since I currently do not have a V-groove bit for my router, I have used an alternative method.

By placing the saw blade of my table saw at an angle of 45 degrees and lifting the saw blade just above the surface, I could very easily create a shallow V-groove.

2 Different types of DIY magnetic bench vise covers Easy to make & use

After first making a test cut I was able to adjust the fence to the correct distance from the saw blade so that the groove was perfectly in the middle of the bench vise covers.

2 Different types of DIY magnetic bench vise covers Easy to make & use

Step 2 | Making the bench vise covers

The bench vise covers are made in one piece and have an L-shape.

By taking a square piece of wood and making two cuts with the table saw I was able to remove the excess wood.
Due to the L-shape that I got after making these cuts, the bench vise covers fit perfectly over the bench vise jaws.

2 Different types of DIY magnetic bench vise covers Easy to make & use

Once I had cut the shape I could now cut the bench vise covers to length so that they fit perfectly on my vise.

2 Different types of DIY magnetic bench vise covers Easy to make & use

After cutting the bench vise covers to size, I chamfered the edges so that they are better protected against impact.
I did this by going a few steps over the edges with my Stanley block plane at an angle of 45 degrees.

2 Different types of DIY magnetic bench vise covers Easy to make & use

The last step in making the bench vise covers was making the vertical groove.
I did that in the same way as the horizontal groove.
This time I didn’t let the wood slide along the fence but used my miter gauge.
Clamping the workpiece to the miter gauge was a much safer way of working.

2 Different types of DIY magnetic bench vise covers Easy to make & use

Step 3 | Placing the magnets

Now that the base of the bench vise covers was made, I could provide them with 2 powerful magnets on the back. These make it possible to install or remove the covers to the bench vise quickly and easily.

With a Forstner drill, I made 2 holes on the back of the covers in which the magnets fit.
The hole was made slightly deeper than the thickness of the magnets so that glue could still be applied between the magnets and the wood.

To drill these holes safely, I clamped the covers on my homemade drill press vise. Thanks to the step-by-step instructions and the FREE PLANS on this blog, you can make this vise for your workshop too.

2 Different types of DIY magnetic bench vise covers Easy to make & use

The magnets were fixed with epoxy glue.

As you can see in the video above, I always mix epoxy glue on blue painter’s tape. That way I can check on the tape that the glue is completely dry, without touching the actual glued piece and having the chance that the bonding fails. Another advantage is that thanks to the tape, the rest of the glue is easy to clean.

After the glue had hardened, the glue residues were sanded off with coarse sandpaper.

2 Different types of DIY magnetic bench vise covers Easy to make & use

Step 4 | Finishing

To protect the bench vise covers against scratches and damage, I treated the wood with varnish.

When using varnish, allow it to cure sufficiently.
I left it untouched for 24 hours to make sure the varnish was hard.

2 Different types of DIY magnetic bench vise covers Easy to make & use

Do you find this blog interesting?

Don’t miss a single blog with free plans or tips & tricks in the future! Subscribe to my newsletter and be the first to be notified when I post new content on my website.

Model 2 with rubber

Step 1 | Preparations + cutting the rubber to size

The second type of bench vise covers I made was rubberized.

The preparations to make the base of the covers were the same as those of the type I discussed earlier.

By placing a cover on the rubber I could cut out a piece of rubber with exactly the same dimensions as the cover.

2 Different types of DIY magnetic bench vise covers Easy to make & use

Step 2 | Gluing

To glue the rubber to the base I used contact cement.

This glue must be applied to both parts and let dry for a while.
If you touch the glue with your finger and the glue does not come off when you pull your finger back, you can attach both parts to each other.

2 Different types of DIY magnetic bench vise covers Easy to make & use

Step 3 | Finishing

To finish the bench vise covers I made a bevel on the rubber. I did that with my block plane, just the same as I made the bevels on the covers.

2 Different types of DIY magnetic bench vise covers Easy to make & use

After covering the rubber with painter’s tape, I also treated these bench vise covers with varnish to protect the wood.

2 Different types of DIY magnetic bench vise covers Easy to make & use

Build your workshop on a budget

Building a workshop can be tough and involves a lot of trial and error.
I know because I was there too. Thanks to the ultimate small shop, I gained better insights into building a workshop not seen anywhere else.
That’s how I could spend my budget more efficiently and save hundreds.

Highly recommended to all my fellow DIYers and makers!

Christofix woodworking DIY maker free plans set up a workshop on a budget

You can spend your budget only once

Stop spending your budget on the wrong things. Let this fantastic training guide you and start saving money today.
I already bought this personally and I have never seen anything better than this.

Retail $129

Limited beat the lockdown price: $39

I want to hear from you!

Do you have an addition to this blog or an upbuilding comment?
Feel free to let me know in a comment below.

Contribute to our community and share your experience and knowledge with others so that we can all learn from each other.

Read more blogs in this category. Visit the list through this button:

I hope this information was helpful and that this blog and video inspires you. Let me know in a comment below.

Feel free to share this blog on Facebook, Pinterest or other social media. You can do this by using the buttons below or at the top of the blog. I would appreciate that.

I’m looking forward to see you soon in another blog or video.

Christofix.com
Woodworking | DIY | Home decoration


Share this post with your friends

Similar Posts

Leave a Reply

Your email address will not be published. Required fields are marked *