How To Change The Blade On A Festool Kapex 120 – Easy Guide

In this article, we will dive into the knowledge on how to change the blade on a Festool Kapex 120, unlocking the key to unlocking the full potential of this remarkable sliding compound miter saw. As we embark on this journey together, prepare to elevate your woodworking game by understanding the importance of blade maintenance and discovering the exact steps required to keep your Festool kapex ks 120 REB in peak performance. Let’s unleash the hidden power within your saw!

In short, here is How to Change the Blade on a Festool Kapex 120:

  • Step 1: Preparing for Blade Change: Safety first! We’ll guide you through the necessary precautions to ensure a smooth and accident-free process.
  • Step 2: Removing the Old Blade: Discover how to navigate the inner workings of your Festool Kapex 120, saying farewell to the worn-out blade with grace and finesse.
  • Step 3: Installing the New Blade: It’s time to embrace the freshness of a sharp blade. We’ll walk you through the proper alignment and tightening techniques for optimal performance.

Now, my fellow woodworking enthusiast, it’s time to take the leap and unlock the secrets of changing the blade on your Festool Kapex ks 120 REB sliding compound mitre saw. Whether you’re a seasoned craftsman or a passionate beginner, this article holds valuable information that will elevate your workshop experience. So, grab your favorite cup of coffee, put on your creative mindset, and dive into the complete article to embark on a journey of precision, safety, and woodworking mastery. The hidden potential of your Festool Kapex 120 awaits!

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The Importance of Changing Your Blade Regularly for Optimal Performance

One of the key components of any miter saw is its blade. Over time, blades can become dull or damaged from regular use.

When this happens, it can affect the quality of your cuts and even create safety hazards. To ensure optimal performance from your Festool Kapex ks 120 REB miter saw, it’s important to change your blade regularly.

For better results and less wear on the saw’s motor, use a sharp blade when cutting different materials like plywood or hardwood.

Also read: Unlocking the Mystery: Does a Miter Saw Need to Be Bolted Down?

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How to Change the Blade on a Festool Kapex 120

Preparing for Blade Change

Safety Precautions

When replacing the blade on a Festool Kapex 120 miter saw, unplug it from the power source to ensure safety.

Subsequently, don protective eyewear and gloves to safeguard yourself from any hazardous debris or jagged edges. Secure the saw in place to prevent any movement during the blade change.

Gather Necessary Tools

To change the blade on a Festool Kapex ks 120 REB saw, you will need a few tools.

To begin, you will require Allen wrenches in multiple sizes to unbolt and fasten the blade securely. Typically, these wrenches are included with your saw when purchased.

Secondly, you might need some lubricant to loosen the bolt.

It’s essential to have the necessary tools before starting work on a saw, and it is good practice to also carry a screwdriver for potential adjustments or repairs.

Removing the Old Blade

Locate blade locking pin and lock the blade

the blade locking pin on the Festool Kapex 120
Locate blade locking pin and lock the blade

The blade locking pin is a small green knob located on the side of the Festool Kapex miter saw. Its purpose is to stabilize the blade while you work on other facets of the saw.

Just turn over that know and the blade will be locked in place.

Use Allen wrench to loosen bolt holding blade in place

The allen wrench at the back of the Festool Kapex 120
The allen wrench is at the back of this tool

Using an Allen wrench, turn the bolt at the center of saw’s arbor counterclockwise until it is loose enough to remove by hand.

Remove old blade carefully, taking note of its orientation

Removing the old blade from the festool Kapex 120
Remove old blade carefully

After loosening and removing the bolt, gently lift off with two hands. When doing this hold the protective cover up with one hand, so you can easily remove the blade. Take a moment to note which way it is facing as this may affect cutting accuracy and directional indicators printed on its sides.

With these simple steps completed successfully, congratulations! You have successfully removed an old Festool Kapex 120 Blade!

Installing the New Blade

Insert new blade, making sure it is oriented correctly

Once the outdated blade has been detached, it is time to fit the new one. Before inserting the new blade, take note of its orientation.

Most kapex blades have arrows on them indicating which direction they should be installed. Ensure that the teeth on the blade are facing downwards towards the table of the saw.

The Festool Kapex 120 miter saws have an arbor design enabling quick and accurate blade changes without additional tools.

Easily insert a new blade by sliding it onto the arbor and rotating until it audibly clicks into position. Be sure to align any holes in the blade with corresponding holes in the flange before tightening down.

When it comes to choosing blades, my suggestion is to stay away from universal blades and use the original blade. You will pay some extra in some cases, but the results will always be accurate and perfect. Here are some blade suggestions for the Festool Kapex:

Festool 203150 Kapex Blade Set, Pack of 2

Fine Tooth Blade (495387) and Universal Blade (495388)

Festool 494607 Aluminium Saw Blade HW 260x2,4x30 TF68 120, KS

Aluminum blade (494607)

Tighten bolt using Allen wrench

Utilize an Allen wrench to firmly, but not excessively tighten the bolt holding in a new blade after inserting and aligning it.

It is important to note that some blades may require additional washers or spacers between them and flange for proper fitment. Consult with your owner’s manual or manufacturer for specific instructions regarding this step.

Now all you have to do is turn the green knob to lock the blad in place back to it’s original position to release the blade.

By following these simple steps, you can change the blade on your Festool Kapex 120 miter saw quickly and safely. When working with this tool, always ensure that the appropriate safety measures are taken and that they are operated with care.
Related article 10 Miter Saw Safety Rules You Must Know.

How to Change the Blade on a Festool Kapex 120 – Testing the New Blade

After successfully changing the blade on your Festool Kapex 120, the next step is to test it to ensure that it is working properly. Testing the new blade will give you an idea of its performance and whether it needs further adjustments.

To carry out this task, connect your saw to a power source and switch it on. Once your saw is running, make a test cut on a scrap piece of wood.

Securely hold down the wood and set the correct blade angle for cutting; stop immediately if strange sounds or vibrations occur.

Test Cut with a Scrap Piece of Wood

To test a new saw blade, secure the workpiece and slowly lower it onto wood until reaching full depth.

To achieve an accurate and smooth cut, check for anything interfering with proper operation; adjust or realign as needed.

Before you make the cut, be sure to connect your saw to the dust collection system. If you want to know more about dust extraction, check out the tips I share with you in my article Miter Saw Dust Collection: 8 Best Tips for Keeping Your Workshop Clean.

Check for Smoothness & Accuracy

After testing a new blade on Festool Kapex 120 miter saw, check for smoothness and accuracy to ensure that cuts go through easily without damage and fit together well when assembled. If everything passes the test with scrap pieces, you can start

Regular maintenance and blade changes are necessary for optimal saw performance, so take it slow when introducing a new blade.

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How to Change the Blade on a Festool Kapex 120 – Conclusion

Changing the blade on a Festool Kapex 120 sliding compound miter saw is an essential maintenance task for anyone who uses this tool regularly. A sharp blade guarantees smooth cuts and prevents accidents while cutting thicker pieces of wood.

Follow our guide to safely and efficiently exchange the blades of a Festool Kapex 120, taking precautionary safety steps like unplugging the device and securing it in place beforehand.

Remember, always prioritize safety above everything else while working with power tools. A proper blade change ensures that you can enjoy the impressive power and performance of your Festool Kapex 120 miter saw for years to come. To take your safety to the next step, go to my article Miter Saw Safety Gear: 6 Things to Wear When Using Your Tool

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