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Track Saw Dust Control: 7 Tips and Tricks for a Cleaner Workshop

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Working with a track saw can create a lot of dust, resulting in untidy conditions and potential health risks for woodworkers. Fortunately, there are numerous strategies and tools which have been designed to help track saw dust control. This article offers a comprehensive look at the accessible solutions and equips you with the knowledge necessary for maintaining a tidy and safe workspace.

To keep the dust down when using a track saw, you can start using the correct cutting methods and invest in a dust collecting system and safety equipment. Additionally, I’ll show you an easy and cheap way to cover the opening in de blade cover of the track saw in order to keep the dust inside.

This article is an essential read for anyone, whether they’re an experienced woodworker or a novice, who wishes to improve the safety and tidiness of their workspace. Read on to discover more about using a track saw for dust control and how you can take advantage of these techniques in your own workshop.

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Importance of Dust Control in a Workshop

It is no surprise that sawdust can be a major issue in workshops. That is why it is one of the 6 Common Track Saw Mistakes I described in this article. But what makes it such an obstacle? To begin with, sawdust has the potential to be a fire hazard. If it accumulates on the floor or in nooks and crannies of the workshop, it can easily spark and cause a blaze.

Additionally, inhaling sawdust can lead to breathing troubles such as coughing, wheezing, and other health issues. In the long term, dust can lead to cancer. Lastly, sawdust could harm tools and machinery- if it enters the internal parts of a saw or device, it may decrease the effectiveness and even bring about malfunction. For more information, you should read my article How to deal with dust in a woodworking workshop – 5 effective ways.

In this article, I’ll provide seven strategies to help you get your woodworking shop in order and keep it safe by controlling sawdust. When you implement these tips successfully, you can have a pleasant, clean environment for all your projects without any worries of harmful sawdust.

Understanding Track Saw Dust Control

Track Saw Dust Control - The dust extracting system in my small workshop
The dust extracting system in my small workshop

As a regular user of track saws, you are aware of how advantageous they can be; however, the excess amount of dust they create if not managed adequately can be obstructive. In the following passage, I will explore in depth how these saws generate dust, what different types of dust are produced, and the potential risks associated with exposure to these particles.

How Track Saws Generate Sawdust

The track saw releases a thick haze of dust while cutting into wood and other substances. The quickly spinning blade generates intense heat and friction that disintegrates the material, producing tiny particles. These fragments of debris hover away from the rotating device, coalescing around its sides to create a coat of dust.
Before you get started, also check my article How To Fine-Tune A Track Saw For The Perfect Cut (6 Helpful Tips)

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The Different Types of Dust Generated by Track Saws

Track saws produce many types of dust particles, the most frequent being coarse grains. Easy to discern with the naked eye, this dust can easily settle and create a potential fire hazard near electrical components if ignited. Fine dust particles pose an even greater risk as they are almost imperceptible and stay in the air for long durations. Inhaling these minuscule granules has the potential to cause serious respiratory illness.

The Hazards of Track Saw Dust Exposure

Breathing in sawdust can prove dangerous to your health. Inhaling wood particles may lead to allergic reactions, asthma and even lung cancer. Further, the severity of your sufferings depend on the fineness of the dust. Coarser particles might irritate your eyes and skin, whereas finer debris can penetrate deeply into your lungs, causing irreparable harm in the long run.

In order to guard against the risks associated with track saw dust, it is critical to implement successful track saw dust management systems in your workshop. In this section, I have outlined seven reliable practices for effective track saw dust collection that will help keep your shop safe and tidy.

Essential Tools and Accessories for Track Saw Dust Control

In order to rein in the sawdust in your workshop and maintain a safe working environment, there are a few essential tools, tricks, and accessories you ought to consider. In this passage, I will be focusing on some of the most important ones including dust extraction systems, dust collection attachments for track saws, and protective gear.
Related article: 10 Must-Have Track Saw Accessories to Enhance Your Cutting Experience

Dust Extraction Systems and Their Benefits

Dust extraction systems are an essential tool to reduce the spread of sawdust in any workshop. These systems collect sawdust at the source via the dust port on your tool and hose, preventing it from entering the air or lungs. Portable and built-in options exist, delivering numerous advantages such as enhanced air quality, decreased fire risks and increased safety for workers.

For my workshop, I have invested in a Festool dust extractor and Festool cyclone. In my opinion, and when I hear other woodworkers’ opinions, the Festool dust extractor is one of the best out there. Above that, it works great together with all the other Festool tools I have in my shop. The system behind Festool is one of the things that made me decide to switch to Festool.

DIY Track Saw Dust Control Tricks for Track Saws

To ensure that your workshop remains dust free, in addition to recommending investing in a dust extraction system, there are also a few tricks you can apply that can be tackled quickly and cheaply.

The initial step is to block off the opening in the protective cover with painter’s tape, so as to prevent dust particles from escaping. Not only this, but it also ensures that the suction in the hood intensifies and more dirt is sucked up. Festool and Makita offer dust covers for this. You can find the Festool track saw dust cover and the Makita track saw dust cover here on Amazon.

Track Saw Dust Control - block off the opening in the protective cover with painter's tape
Block off the opening in the protective cover with painter’s tape

If a lot of dust still escapes, there is the next trick where you can also seal the bottom with tape. By sticking the tape over the full length of the track saw, you avoid a gap between the workpiece, guide rail, and the guard. These two tricks are simple and will help minimize sawdust in your work area.
Related article: What Track Saw Guide Rail Length Do I Need for My Track Saw?

Track Saw Dust Control - sticking tape over the full length of the track saw
Sticking tape over the full length of the track saw

The Importance of Protective Gear

It is essential to use protective equipment when working with track saws and other tools that create sawdust. This safety gear may include a dust mask or respirator, and safety glasses or goggles.

A dust mask or respirator is especially crucial as it can stop you from breathing in fine sawdust particles that could potentially lead to respiratory issues. Safety glasses or goggles will shield your eyes from the sawdust.

By utilizing these necessary tools and extras, you can adeptly manage track saw dust in your workshop and guarantee the wellbeing of yourself and your staff. In the following section, I’ll analyze four additional approaches for successful dust control that you can implement in your shop right away.

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Tips for Effective Track Saw Dust Control

Now that we’ve covered some essential tools and accessories for controlling sawdust in your workshop, let’s dive into some tips for effective track saw dust control. By following these tips, you can reduce the amount of sawdust in your workshop and create a safer and more efficient working environment.

Preparation and Setup for Dust Control

To maximize dust control, you should prepare your workstation by setting up a dust extraction system and removing any mess or clutter before beginning your task. With this approach, you can limit the amount of sawdust produced and guarantee that it is collected and discarded accurately.

Using the Right Cutting Techniques

Proper track saw cutting techniques can significantly reduce the amount of sawdust produced. Slower speeds and track saw blades with fewer teeth will help limit the amount of dust that goes airborne.

Check out my article How to Choose the Right Track Saw RPM (A Quick Guide)to learn how to set up the correct speed (RPM) based on the material you want to cut.

Cleaning Up After Use

For the safety of your worksite, it is imperative that you get rid of all sawdust after using a plunge saw. Vacuuming the area and cleaning any affected surfaces should be done to avert the dust from transforming into a hazard in your shop. Taking these measures will guarantee an undamaged workshop.

Reducing the Risk of Dust Exposure

To ensure safety while working with a track saw, it is imperative to take the necessary measures to reduce your risk of dust contamination. Working in a sufficiently ventilated area is recommended. If ventilation would be a problem, it is a good idea to install air cleaners in your workshop.


Finally, good track saw dust management must be a priority in any workshop for a safe and healthy environment. You can invest in dust extraction systems and attachments, apply correct cutting techniques and protective gear to reduce the amount of sawdust created. It is also imperative to inspect and repair your tools for optimum performance. Cleanliness ultimately leads to better productivity as well as longevity of your tools.

To know more about track saw safety, don’t forget to read my article “12 Track Saw Safety Tips You Have to Know.” I hope these tips have helped you get the most out of your woodwork journey. Thank you.

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